Converting

Offering decades of medical converting experience means we help our partners produce life-saving medical products efficiently and cost-effectively. We offer a wide range of unique capabilities from high-pile fabric converting, precision die cutting, multi-layer laminating to ultrasonic welding and heat sealing within ISO 14644-1 Class 7 and Class 8 cleanrooms.

Die Cutting

Unique capabilities for the precision cutting of specialty materials, including medical skin adhesives, absorptive foams, sensitive membranes, and a variety of films, fabrics, and plastics.

• Rotary die cutting
• High Speed, Tight Tolerance Rotary Die Cutting Up to 200” per minute at =/- .002” tolerance
• Matched-metal die cutting including X, Y, and Thera optical cutting – Rotary & Flatbed
• Cleanroom die cutting (Class 7 & Class 8)
• High-precision computerized numerical control (CNC)
• Digital die cutting – laser, CNC for rapid prototyping
• Steel rule die cutting
• Stacked die cutting
• Magnet plate tooling for rapid prototyping

Multi-layer Laminating

Industry leader in intricate, multi-part lamination involving complex sequences of discrete, individually controlled cutting and laminating processes.

• Inline laminating, slitting and adhesive application
• Offline laminating
• Multi-web laminating
• Island placement
• Cleanroom laminating
• Multi-layer lamination
• Flame laminating

Precision Stamping

Team Technologies has state-of-the-art stamping technologies to complement our Rotary competencies and also the markets we pursue.

• X, Y and Thera Axis Optical Cutting
• Tolerances +/_.001”
• Registered cutting to pre-printed substrates
• Class A tooling
• Channel to ports / registered feature die stamping
• Precise narrow feature cutting – dimensions under .020” and less
• Microfluidic channels in adhesive and films
• High volume throughput

Specialty Equipment and Capabilities

Specialty technologies extend die cutting and laminating needs with the integration of additional capabilities to meet process integrity, production efficiency and medical validation.

• Ultrasonic fabric and film welding
  • RF platen welds up to 24”x 36” (~61 cm x 91 cm)
  • Large-scale platen welds up to 40” X 60” (~102 cm x 152 cm)
  • Hook & Loop
  • Tube mandrel welds
  • Tears
• Heat staking
• Heat sealing
• High-speed medical pouching
• Surface prep treatment

Specialty & Advanced Sewing

We have the capability to quickly deploy and scale your program with 24/7 operations. Our extensive operation employs more than 350 skilled sewing professionals with extensive industry knowledge and expertise. We’ve developed a Lean training program for onboarding new personnel to help ensure a consistent pool of talent.

• 200+ dedicated sewing stations
  • Single and double needle
  • Small- & large-field programmable tackers
  • Zig-zag stitching
  • Overlock/flatlock
  • Cover stitching
  • Custom embroidery
  • Ultrasonic sealing
  • Lightweight shapewear to heavy-duty walking foot applications
  • Lightweight T30 to heavy-duty T90 thread to cover all application requirements

Preferred Supplier Partnerships

TEAM Technologies’ advanced material expertise and strong relationships with leading suppliers helps to provide our customers with effective and cost minded solutions.